CNC Machining Service
RUBBER MOLDING
Home /

RUBBER MOLDING

Our rubber molding process produces custom prototypes and end-use production parts in 15 days or less. We use aluminum molds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock various grades and durometers of rubber materials

 

OUR SERVICES

 

Common applications for rubber molding:

  • low-volume production
  • bridge tooling
  • pilot runs
  • functional prototyping

 

Rubber Molding Capabilities

Our basic guidelines for rubber molding include important design considerations to help improve part moldability, enhance cosmetic appearance, and reduce overall production time. 

  US Metric
SIZE 12 in. x 8 in. 4 in. 304.88mm x 203.2mm x 101.6mm
VOLUME 13.3 cu. in. 217,948 cu. mm
DEPTH

No greater than 2 in. from any parting line; deeper parts are limited to a smaller outline

No greater than 50.88mm from any parting line; deeper parts are limited to a smaller outline

PROJECTED MOLD AREA 48 sq. in. 30968 sq. mm


Tolerances:
 Papler Industry can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with a linear tolerance of +/- 0.025 in./in. (0.025mm/mm).


  Liquid Silicone Rubber Materials

   Standard Silicone (30, 40, 50, 60, and 70 durometers)

   Medical-Grade Silicone

   Optical-Grade Silicone

   Fluorosilicone (fuel and oil resistant)


Surface Finish Options

FINISH DESCRIPTION
PM-F0 non-cosmetic, finish to Papler Industry' discretion
PM-F1 low-cosmetic, most toolmarks removed
PM-F2 non-cosmetic, EDM permissible
SPI-C1 600 grit stone, 10-12 Ra
PM-T1 SPI-C1 + light bead blast
PM-T2 SPI-C1 + medium bead blast
SPI-B1 600 grit paper, 2-3 Ra
SPI-A2 grade #2 diamond buff, 1-2 Ra


Quality Inspections and Finishing Options

Depending on your application's requirements, you can choose from the following when requesting a quote for your silicone rubber parts.

 

 

Quality Inspections available for on-demand manufacturing orders

Designing for Manufacturability (DFM) Feedback 

Scientific Molding Process Development Report

In-process CMM inspection and machine monitoring

First article inspection (FAI) and process capability report with GD&T

 

 

How Does Liquid Silicone Rubber Molding Work?

Due to the flexible nature of LSR, parts are manually removed from the mold, and thus, ejector pins are not built into the mold design. Like a standard aluminum tool, an LSR molding tool is fabricated using CNC machining to create a high-temperature tool built to withstand the LSR molding process. After milling, the tool is polished by hand to customer specifications, which allows six standard surface finish options.

The finished tool is loaded into an advanced LSR-specific injection molding press that is precision geared for accurate control of shot size to produce the most consistent LSR parts. Since LSR is a thermosetting polymer, its molded state is permanent—once it is set, it can’t be melted again like a thermoplastic. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.

 

Top
Leave a Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Submit

Home

Products

Skype

WhatsApp